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Pick-and-place machine – fast, precise, and compatible with multiple components, ensuring stable and efficient production. 

Your Professional Pick And Place Machine Supplier

 

MOJE pick-and-place machine is designed for high-efficiency placement, featuring fast and accurate component recognition and positioning. It supports various material specifications with strong compatibility, ensuring smooth and stable production processes. Whether for small batch prototyping or large-scale manufacturing, the MOJE pick-and-place machine helps streamline production, improving efficiency and product quality.

Why Choose Us

Flying Vision technology

our flying vision system identifies components in real-time during the placement process, eliminating the need for pauses and significantly boosting placement speed and accuracy. By integrating high-speed cameras with intelligent recognition algorithms, the system ensures precise positioning of even the smallest components, minimizing visual errors and adapting to complex parts and high-speed production demands.

motion control system

Our motion control system utilizes high-precision servo motors and linear drives to achieve fast and stable placement movements. Advanced trajectory planning and dynamic compensation technologies ensure smooth operation, enhancing line responsiveness and placement accuracy. This meets the requirements for high-speed, high-density placement, greatly improving overall production efficiency.

Placement Head

Our placement head features multi-axis independent control, supporting rapid nozzle switching and automatic calibration for efficient and flexible placement. With high-speed rotation and micron-level adjustment capabilities, it handles complex components with ease, boosting placement speed and reliability while reducing failure rates and extending equipment lifespan.

Algorithm and Software

MOJE’s self-developed pick-and-place machine algorithm software integrates intelligent path optimization and automatic correction functions to achieve precise placement and efficient scheduling. The intelligent learning and adaptive algorithms adjust parameters in real-time based on different materials and processes, simplifying operation, enhancing production consistency, and delivering higher productivity and quality assurance for clients.

 

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Types of Pick And Place Machine
 

Manual pick-and-place machines

It is the most widely used and least expensive SMT machine for modular PCB assembly. An SMT operator executes the picking and placement procedure on this machine.

Semi-automatic pick-and-place machines

Unlike its manual version, this type has superior computer interface technology and a vision assist.

 

Specifications Of Pick And Place Machine

 

Products

CE300-40; M1500H-40

Sensor Dimensions

7.0 x 11.0 x 3.1mm (CE300); 20.6 x 12.7 x 8.4mm (M1500)

Interface

Digital A-quad-B with index

Grating Period

40 microns (CE300); 20 microns (M1500)

System Resolution

40,960 counts per revolution (CE300); 5 to 0.5 microns (M1500)

Maximum Speed

14.4 m/sec (CE300); 7.2 m/sec (M1500)

Sensor Weight

0.4 grams (CE300); 2.7 grams (M1500)

Travel Required

Various linear and rotary

 

Use Requirements Of Pick And Place Machine
 

The room temperature should be about 24℃.Too low or too high temperature will adversely affect the mechanical movement of the machine and the control module in the control box.

 

The workshop is sealed and dust-free.When there is a lot of dust in the air, it can also affect the sensitivity of the mechanical moving parts and the sensor.

 

There shall be no other equipment around the mounting machine to cause large mechanical vibration and electromagnetic interference, so as not to affect the normal work of the mounting machine.

Fully Automatic Multifunctional Mounter Machine
 

FAQ

Q: What industries can FTM-Series mounters used in?

A: The FTM series mounters, with models such as FTM201, FTM202, and FTM302, offer high versatility and are designed for efficient and stable placement of SMT materials 0402 and above. They are ideal for high-end lighting, power supplies, home appliances, SMT processing, 3C consumer electronics, and other industries that require reliable production solutions.

Q: What industries are FTH-Series mounters used in?

A: The FTH series mounters, including models like FTH101, FTH202, and FTH502, feature an innovative gantry dual-drive linear motor module developed in-house. These mounters are designed to meet the industry's demand for small, high-thrust, high-precision placement technology, offering excellent repeatability in positioning accuracy and placement stability. With a placement accuracy of up to ±0.035mm, they are suitable for high-precision placement needs in aerospace, automotive electronics, and other demanding fields.

Q: What industries are Lens-Series mounters used in?

A: The Lens series mounters, represented by models like FTM201-L, FTM202, and FTM302, have been extensively optimized in both software and hardware to meet the specific mounting requirements of LED lenses. Equipped with a customized vibration feeder for different lens specifications, the FTM302 model is particularly efficient in mounting TV backlight lenses, enhancing the performance and applicability of the equipment.

Q: Which equipment is suitable for TV backlight lens mounting?

A: MOJE has developed the FTM202-L high-speed lens mounter specifically for the TV backlight industry. This machine features a double cantilever, dual-work-area structure and is equipped with 12 suction nozzles. It utilizes a self-developed lens image capture and identification system, paired with an industrial-grade six-eye Gigabit Ethernet camera, to achieve synchronized capture and identification of high-speed moving components at speeds of up to 2m/s. The mounter achieves a placement speed of 30,000 PCH, meeting the high-speed, high-precision, and stable mounting requirements of various TV backlight lenses.

Q:What types of components and materials does the equipment support?

A: MOJE pick-and-place machines are compatible with 0402 and smaller components, as well as irregularly shaped components and various IC chip sizes. When paired with a vibratory bowl feeder, it can further reduce the feeding cost for special materials.

Q: How to Perform Daily Management and Maintenance of the Equipment?

A:Filter Replacement: Develop the habit of regularly replacing the filter, typically once a month.

   Reflective Cap Plate: If recognition performance declines, inspect or replace the reflective cap plate.

   Cylinders, Bearings, and Timing Belts: Regularly inspect and replace these components as needed.

   Routine Cleaning and Calibration: Clean the nozzles, calibrate the placement head, and check the track and conveyor belt operation regularly to ensure the equipment maintains optimal placement performance.

MOJE will provide you with guidance and reliable after-sales support.

Q: How to handle placement misalignment or recognition failures?

A: MOJE pick-and-place machines are equipped with intelligent algorithm software that features automatic correction and path optimization. In the event of placement misalignment or recognition failure, the system can automatically adjust the position, minimizing scrap rates.

Q:Can MOJE equipment integrate with existing production lines?

A: Yes, MOJE pick-and-place machines and SMT equipment seamlessly integrate with mainstream production lines, supporting various communication protocols and data interfaces for quick and easy integration.

You can Feel free to contact us for professional one-on-one consultation and services.

We're professional pick and place machine manufacturers and suppliers in China, providing high quality customized service with low price. Be free to buy cheap pick and place machine in stock here from our factory. For quotation, contact us now.

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