Feeder – efficient and economy, reducing costs and boosting productivity in SMT production.

 

Your Professional SMT Accessories Supplier

 

MOJE pick-and-place machine is designed for high-efficiency placement, featuring fast and accurate component recognition and positioning. It supports various material specifications with strong compatibility, ensuring smooth and stable production processes. Whether for small batch prototyping or large-scale manufacturing, the MOJE pick-and-place machine helps streamline production, improving efficiency and product quality.

Why Choose Us

Flying Vision technology

our flying vision system identifies components in real-time during the placement process, eliminating the need for pauses and significantly boosting placement speed and accuracy. By integrating high-speed cameras with intelligent recognition algorithms, the system ensures precise positioning of even the smallest components, minimizing visual errors and adapting to complex parts and high-speed production demands.

Flying Vision technology

Our motion control system utilizes high-precision servo motors and linear drives to achieve fast and stable placement movements. Advanced trajectory planning and dynamic compensation technologies ensure smooth operation, enhancing line responsiveness and placement accuracy. This meets the requirements for high-speed, high-density placement, greatly improving overall production efficiency.

Advanced technology

Our placement head features multi-axis independent control, supporting rapid nozzle switching and automatic calibration for efficient and flexible placement. With high-speed rotation and micron-level adjustment capabilities, it handles complex components with ease, boosting placement speed and reliability while reducing failure rates and extending equipment lifespan.

Quality Assurance

MOJE’s self-developed pick-and-place machine algorithm software integrates intelligent path optimization and automatic correction functions to achieve precise placement and efficient scheduling. The intelligent learning and adaptive algorithms adjust parameters in real-time based on different materials and processes, simplifying operation, enhancing production consistency, and delivering higher productivity and quality assurance for clients.

 

  • AUTO Loading Feeder
    The feeder’s role is to supply components to the mounter.. Feeders can be categorized into four types: banded, tray, bulk box, and tube.
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  • AUTO Loading Vibrating Feeder
    The vibrating feeding tray is an automatic sorting and feeding device designed to arrange disordered workpieces into a neat, orderly, and directional arrangement through vibration, ensuring they are
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  • Pick and Place Nozzles
    Suction nozzles are used to pick up and place components. They utilize vacuum adsorption to lift components, and then apply high air pressure to mount them. Certain specialized applications may
    read more
  • Bulk Feeder
    The bulk material feeder is an automated device specifically designed for the orderly supply of loose materials in production lines. It can organize and align small, disordered parts through
    read more
 
Types of AUTO Loading Feeder
 
01/

Tape Feeder
The tape feeder is the most common standard feeder in placement machines. Traditionally, it featured four structures: Wheel, claw, pneumatic, and multi-distance electric.

02/

Tube Feeder
Tube feeders often utilize vibration feeders to ensure that components continuously enter the chip head for placement.

03/

Tray Feeder
Tray feeders can be categorized as single-layer or multi-layer structures. A single-layer tray feeder is directly mounted on the placement machine's feeder rack, occupying several slots but suitable for limited material types. In contrast, multi-layer tray feeders feature automatic transmission systems, taking up less space with a compact design.

04/

Vibratory/Stick Feeder
Stick feeders are bulk feeders that load components into plastic boxes or bags through a vibrating feeder or feed pipe. This method is commonly used for MELF and small semiconductor components and is suitable only for non-polar rectangular and cylindrical components, excluding polar types.

 

 

Technical Specification Of Bulk Feeder

 

Width of the Belt

Depending on capacity (in mm)

Center Distance between Pulleys

2 to 3 meters

Capacity TPH

Up to 2000

Types of Tension Management

Screw take-up or gravity take-up

Reducer

Planetary/Worm/Helical

Head Pulley and Tail Pulley

Made out of standard pipe rolled out of plates with an EN8 shaft mounted on a ball bearing

Grade

M 24/HR as required

System Accuracy

0.5% of F.S.

Drive

AC/DC

Power Supply

230 V AC, ±10%, 50 Hz, 1

Dimensions

300 x 210 x 400

Mounting

The wall

Display

4 Digit, 7 Segment, LED

Input

4-20 mA from the control panel

 

 

Main dimensional for Bulk Feeder

 

Dim (mm)

HOPPER

 

1.5Lt

5LT

10LT

20LT

40LT

A

350

530

630

760

780

B

65

135

135

180

260

C

90

140

140

220

280

D

320

350

350

350

375

 

Applications of Bulk Feeder
 

Mining Industry

Vibratory feeders are essential for transporting ores, coal, and other raw materials to crushers and processing equipment. They ensure consistent feeding, prevent overloading, and optimize the equipment’s efficiency.

 

Metallurgy

Feeders help maintain a continuous flow of raw materials on production lines, which is critical for achieving high productivity and precision in metallurgical processes.

 

Construction Industry

Vibratory feeders are used to transport construction mixtures, sand, and gravel to conveyors and sorting equipment, enhancing the efficiency of construction operations.

 

Food and Chemical Industries

In these sectors, screw and disc feeders are commonly used for precise material dosing, handling fine and bulk products efficiently.

Bulk Feeder

Our Service

 

 

We are in a good position not only to supply you high quality machine, but also the excellent after sales service.

 

Well-trained engineers will offer you any technical support.

 

engineers powerful after-sales service team can respond customers queries and enquiries within 8 hours, professional solutions can be offered within 24 hours both workday and holidays.

 

Dimension example of Bulk Feeder

 

productcate-842-307

 

FAQ

Q: What industries can FTM-Series mounters used in?

A: The FTM series mounters, with models such as FTM201, FTM202, and FTM302, offer high versatility and are designed for efficient and stable placement of SMT materials 0402 and above. They are ideal for high-end lighting, power supplies, home appliances, SMT processing, 3C consumer electronics, and other industries that require reliable production solutions.

Q: What industries are FTH-Series mounters used in?

A: The FTH series mounters, including models like FTH101, FTH202, and FTH502, feature an innovative gantry dual-drive linear motor module developed in-house. These mounters are designed to meet the industry's demand for small, high-thrust, high-precision placement technology, offering excellent repeatability in positioning accuracy and placement stability. With a placement accuracy of up to ±0.035mm, they are suitable for high-precision placement needs in aerospace, automotive electronics, and other demanding fields.

Q: What industries are Lens-Series mounters used in?

A: The Lens series mounters, represented by models like FTM201-L, FTM202, and FTM302, have been extensively optimized in both software and hardware to meet the specific mounting requirements of LED lenses. Equipped with a customized vibration feeder for different lens specifications, the FTM302 model is particularly efficient in mounting TV backlight lenses, enhancing the performance and applicability of the equipment.

Q: Which equipment is suitable for TV backlight lens mounting?

A: MOJE has developed the FTM202-L high-speed lens mounter specifically for the TV backlight industry. This machine features a double cantilever, dual-work-area structure and is equipped with 12 suction nozzles. It utilizes a self-developed lens image capture and identification system, paired with an industrial-grade six-eye Gigabit Ethernet camera, to achieve synchronized capture and identification of high-speed moving components at speeds of up to 2m/s. The mounter achieves a placement speed of 30,000 PCH, meeting the high-speed, high-precision, and stable mounting requirements of various TV backlight lenses.

Q: What types of components and materials does the equipment support?

A:MOJE pick-and-place machines are compatible with 0402 and smaller components, as well as irregularly shaped components and various IC chip sizes. When paired with a vibratory bowl feeder, it can further reduce the feeding cost for special materials.

Q: How to Perform Daily Management and Maintenance of the Equipment?

A: Filter Replacement: Develop the habit of regularly replacing the filter, typically once a month.

Reflective Cap Plate: If recognition performance declines, inspect or replace the reflective cap plate.

Cylinders, Bearings, and Timing Belts: Regularly inspect and replace these components as needed.

Routine Cleaning and Calibration: Clean the nozzles, calibrate the placement head, and check the track and conveyor belt operation regularly to ensure the equipment maintains optimal placement performance.

MOJE will provide you with guidance and reliable after-sales support.

Q: How to handle placement misalignment or recognition failures?

A: MOJE pick-and-place machines are equipped with intelligent algorithm software that features automatic correction and path optimization. In the event of placement misalignment or recognition failure, the system can automatically adjust the position, minimizing scrap rates.

Q:Can MOJE equipment integrate with existing production lines?

A:Yes, MOJE pick-and-place machines and SMT equipment seamlessly integrate with mainstream production lines, supporting various communication protocols and data interfaces for quick and easy integration.

You can Feel free to contact us for professional one-on-one consultation and services.

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